Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG2
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Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG2

Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG2

$499,999.98
Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG2—
$499,999.98

The Story

MSK-HRP-MG1 is a lab-scale automatic hot rolling machine for high throughput research of metallic alloy strengthening via deformation. It can roll 32 samples continuously via a PC program at the different rolling temperatures ( up to 950oC) , rolling amounts, rolling times, and cooling temperatures by touch one button.

SPECIFICATIONS

Rolling Press
    
  • Roller Dimension: Φ121mm x W 150mm
  • Roller material: 4Cr5MoSiV1H13with hardness HRC 55 ( RT ) and HRC 40 ( 450ºC)
  • Rolling Speed: 0 - 20 RPM adjustable and independently controlled for two rollers
  • Rolling motors: Two motors with 1:72 gear and Max. torque 4000Nm.
  • Pressure sensors: Two sensors to display pressing force up to 7 metric ton with digital display
  • Rolling thickness: Max. 30 mm max and Min. 0.1 mm
  • Rolling amount: 0.04 - 0.5 mm programmable for each rolling with digital display
  • Max. rolled sample size: L200 x W 40mmThickness 1mm
  • Heating plate: The heating plate in the entrance with 450ºC Max. 
  • Material to be rolled: < 28 HRC
  • Input Power: 8KW, three-phase, 208- 240VAC , 50/60 Hz

Sample feeding system
  •  The rotary sample holder carries 32 pcs samples
  • The sample will be sent into the induction heating zone, then send it into the rolling machine one by one via a PC program via a pneumatic system.
  • Initial max. sample size to be rolled: 20x20x10mm
  •    

 Induction Heating System
  •  The sample will be heated by an induction coil when it moves to the heat zone
  • IR temperature sensor will oscillate with induction coil to control sample temperature to the setting value. 
  • Induction coil oscillating speed: 1-10mm/S programmable
  • Max. heating temperature: 950oC max. programmable
  • Induction power 208- 240VAC, three-phase, 20KW

Cooling System
  • After recirculation of hot rolling, the sample will be placed on a cooling plate via a pneumatic clamp
  • The sample will be cold by spray liquid nitrogen gas up to - 50oC. by a temperature controller and liquid solenoid valve
  • 30L liquid nitrogen tank is required, but not included
Control Panel
  • The whole system is controlled by a 15.6" touch screen PC. The control or programmable parameters include:
    • Induction coil oscillating speed
    • Sample heating temperature for each sample
    • Rolling speeds of top and bottom roller for each sample
    • Pressing down amount for each rolling of each sample
    • Rolling cycle for each sample
    • The temperature of the heating plate on the rolling machine
    • Time of liquid nitrogen spraying
    • The temperature of rolled & cold sample.
  • 30 programs can be pre-stored for quick operation
  •  All data and curves can be download to an outside PC.
Compliance
  • CE certified
  • NRTL certification is available upon request at the extra cost

 

Description

MSK-HRP-MG1 is a lab-scale automatic hot rolling machine for high throughput research of metallic alloy strengthening via deformation. It can roll 32 samples continuously via a PC program at the different rolling temperatures ( up to 950oC) , rolling amounts, rolling times, and cooling temperatures by touch one button.

SPECIFICATIONS

Rolling Press
    
  • Roller Dimension: Φ121mm x W 150mm
  • Roller material: 4Cr5MoSiV1H13with hardness HRC 55 ( RT ) and HRC 40 ( 450ºC)
  • Rolling Speed: 0 - 20 RPM adjustable and independently controlled for two rollers
  • Rolling motors: Two motors with 1:72 gear and Max. torque 4000Nm.
  • Pressure sensors: Two sensors to display pressing force up to 7 metric ton with digital display
  • Rolling thickness: Max. 30 mm max and Min. 0.1 mm
  • Rolling amount: 0.04 - 0.5 mm programmable for each rolling with digital display
  • Max. rolled sample size: L200 x W 40mmThickness 1mm
  • Heating plate: The heating plate in the entrance with 450ºC Max. 
  • Material to be rolled: < 28 HRC
  • Input Power: 8KW, three-phase, 208- 240VAC , 50/60 Hz

Sample feeding system
  •  The rotary sample holder carries 32 pcs samples
  • The sample will be sent into the induction heating zone, then send it into the rolling machine one by one via a PC program via a pneumatic system.
  • Initial max. sample size to be rolled: 20x20x10mm
  •    

 Induction Heating System
  •  The sample will be heated by an induction coil when it moves to the heat zone
  • IR temperature sensor will oscillate with induction coil to control sample temperature to the setting value. 
  • Induction coil oscillating speed: 1-10mm/S programmable
  • Max. heating temperature: 950oC max. programmable
  • Induction power 208- 240VAC, three-phase, 20KW

Cooling System
  • After recirculation of hot rolling, the sample will be placed on a cooling plate via a pneumatic clamp
  • The sample will be cold by spray liquid nitrogen gas up to - 50oC. by a temperature controller and liquid solenoid valve
  • 30L liquid nitrogen tank is required, but not included
Control Panel
  • The whole system is controlled by a 15.6" touch screen PC. The control or programmable parameters include:
    • Induction coil oscillating speed
    • Sample heating temperature for each sample
    • Rolling speeds of top and bottom roller for each sample
    • Pressing down amount for each rolling of each sample
    • Rolling cycle for each sample
    • The temperature of the heating plate on the rolling machine
    • Time of liquid nitrogen spraying
    • The temperature of rolled & cold sample.
  • 30 programs can be pre-stored for quick operation
  •  All data and curves can be download to an outside PC.
Compliance
  • CE certified
  • NRTL certification is available upon request at the extra cost