Precision Wire Saw with Sample Stage and Diamond Wire - 12" Dia Cutting Capability - STX-1202

• AC 220 V, 50/60 Hz, 350W (110V available upon request)

• Heavy-duty Aluminum alloy

• PLC controller 7" color LCD touch screen control panel 
• program to control the Moving Speed of the diamond wire, feeding speed of the sample stage, the slicing thickness, and coolant pump operation.

• Z axle moves the diamond wire up and down
• Z down(cutting/feeding): The diamond wire moves down toward the sample stage
• Z up(backing): The diamond wire moves up and away from the sample stage
• Y axle moves the sample stage in and out (defining the cutting width)
• R axle rotates the sample stage horizontally

           

• Travel range:          0.01 - 300mm (±0.01mm)
• Cutting Speed:      0.05 - 40 mm/min (±0.01mm)
• Backing Speed:1 - 100mm/min (±0.01mm)

• Travel range: 0.01 - 300mm (±0.01mm)

• 0.01 - 360 degree (+/-0.032 degree) 

• 0 - 8 meter/second

• Ø(0.25~0.35)mm x 150m Length (accuracy +/- 0.03mm) 

• Ø300mm×300mm
• Max. distance between 2 guide wheels: 425 mm
• Max workpiece weight: ≤20Kg (Heavier load is available upon request)

• Built-in pneumatic valves can adjust the tension of cutting wire from 1.5~58 PSI. (An air pump with >20 PSI pressure is required, but not included. Feel free to click picture below to order.) 
• Optional: Digital Pressure regulator 0~130PSI (+/-3% full span accuracy, see Pic below right)

               

• One Coolant tank and two small immersion pumps are included for cooling and lubricating diamond wire (only use anti-rust liquid and oil as a coolant, never use water).

• Please click the picture below to view the meteorite samples that were cut by our wire saws

Fig. 1 Fig. 2 Fig. 3 Fig. 4

• Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/angle (±23°, up to 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process. Please click Pic.2 &3 and video to learn more details. The fixture will enhance cutting speed up to 2 times

                         

Dimension & Weight

• 1080x900x1820mm (LxWxH)
• Net weight: 312 Kg

• CE certified. With an additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per the customer's request.

• An air compressor is necessary for operating the STX-1202 Wire Saw, please order from the related product below
• The flow rate of the coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improve cutting performance
• Wire saws applications

• It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use an oil-based coolant or lube cool lubricant with the water. Do not use tap water directly, otherwise, the rusting component is not part of the warranty.
• Never cut any materials without the use of proper cutting fluid. If you do so, serious damage can be caused by the spooler driving mechanism. 
• For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest cutting the sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting. 
• Please clean the machine after the completion of each use.

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